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Massive structure beginning to take shape

By: Josh Kulla//May 19, 2020//

Massive structure beginning to take shape

Josh Kulla//May 19, 2020//

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An ironworker with Arizona-based Schuff Steel Company sets an I-beam on the Parking Addition and Consolidated Rental Car project at Portland International Airport. (Josh Kulla/91视频)
An ironworker with Arizona-based Schuff Steel Company sets an I-beam on the Parking Addition and Consolidated Rental Car project at Portland International Airport. (Josh Kulla/91视频)

At roughly 1.6 million square feet, the Parking Addition and Consolidated Rental Car (PACR) facility being constructed at Portland International Airport easily has the biggest footprint of any current project in the metro area.

It’s a whole lot of structural steel.

鈥淚t’s just a really, really big structure,鈥 said Chris Hermreck, a senior project manager with general contractor Construction. 鈥淲e’re building this garage that’s the size of these entire two (existing) buildings.鈥

The 2,400-space parking garage, designed by , is being constructed via a progressive design-build contract. The new, seismically resilient (category 4) structure will hold offices, long-term parking, rental car service and offices, and a parking toll plaza.

The latter is already up and running, which enabled demolition and clearance of the old plaza, which sat where the new parking garage is on the rise. A new garage for rental car fueling, cleaning and storage has also been constructed.

One of the most significant phases of work in the entire project is under way: Ironworkers from Phoenix, Arizona-based Schuff Steel Co. have begun structural work on the 100,000-square-foot office building and five-level parking garage. Also, Carr Construction has been contracted to perform miscellaneous steel work.

The first sections of structural steel are being erected for a new 1.6 million-square-foot parking garage at Portland International Airport. (Josh Kulla/91视频)
The first sections of structural steel are being erected for a new 1.6 million-square-foot parking garage at Portland International Airport. (Josh Kulla/91视频)

Up to 50 ironworkers could be on site at one time when steel work reaches its peak later this summer, Hermreck estimated. The first column was set April 20, he added, and completion of structural work is anticipated sometime during the fourth quarter of this year.

Along with the sheer scope of work, steel erection is also challenged by the project location inside restricted Federal Aviation Administration airspace. This meant a traditional tower crane could not be used on site. Instead, crews are using a massive crawler crane with an articulated boom arm.

鈥淭his was a specially considered crane for a lot of reasons,鈥 Hermreck said. 鈥淔or capacity, and also because of the way it lays down at night. This has the reach and capacity and also the ability to get low enough.鈥

is part of the five-year, $2 billion-plus program in which nearly all of Portland International Airport is receiving upgrades. Construction of a new main terminal, the so-called T-Core project, is the centerpiece.

When it comes to PACR, work involves modifications to the existing P2 parking structure as well as significant improvements to surface roadways and underground utilities. Existing parking garages will connect to the new one.

Union ironworkers with Schuff Steel Company set an I-beam at Portland International Airport. Steel erection on the PACR project began last month and is expected to finish late this year. (Josh Kulla/91视频)
Union ironworkers with Schuff Steel Company set an I-beam at Portland International Airport. Steel erection on the PACR project began last month and is expected to finish late this year. (Josh Kulla/91视频)

JE Dunn is self-performing the concrete work for this project, while continues excavation and pile driving to accommodate construction of the new parking structure. Other major subcontractors on the job include and JH Kelly Mechanical.

Once the new garage is complete, a temporary exit road will be shut down and a new exit connecting the new P3 garage and exit plaza will be installed.

The entire project should wrap up in 2021, according to the Port of Portland.

Union ironworkers with Schuff Steel Co. are erecting the first sections of a 1.6 million-square-foot parking garage at Portland International Airport. (Josh Kulla/91视频)
Union ironworkers with Schuff Steel Co. are erecting the first sections of a 1.6 million-square-foot parking garage at Portland International Airport. (Josh Kulla/91视频)
A below-grade tunnel will funnel traffic out of the new parking garage at Portland International Airport. (Josh Kulla/91视频)
A below-grade tunnel will funnel traffic out of the new parking garage at Portland International Airport. (Josh Kulla/91视频)
An ironworker helps erect 1.6 million-square-foot paarking garage at Portland International Airport. (Josh Kulla/91视频)
An ironworker helps erect 1.6 million-square-foot paarking garage at Portland International Airport. (Josh Kulla/91视频)
JE Dunn Construction is building the Parking Addition and Consolidated Rental Car project at Portland International Airport. (Josh Kulla/91视频)
JE Dunn Construction is building the Parking Addition and Consolidated Rental Car project at Portland International Airport. (Josh Kulla/91视频)
A union ironworker sets an I-beam on a parking garage at Portland International Airport. (Josh Kulla/91视频)
A union ironworker sets an I-beam on a parking garage at Portland International Airport. (Josh Kulla/91视频)
Schuff Steel Co. of Phoenix, Arizona, is performing steel erection on a 1.6 million-square-foot parking garage at Portland International Airport. (Josh Kulla/91视频)
Schuff Steel Co. of Phoenix, Arizona, is performing steel erection on a 1.6 million-square-foot parking garage at Portland International Airport. (Josh Kulla/91视频)
The new parking garage will be connected to an existing seven-level structure. (Josh Kulla/91视频)
The new parking garage will be connected to an existing seven-level structure. (Josh Kulla/91视频)
A union ironworker sets an I-beam. (Josh Kulla/91视频)
A union ironworker sets an I-beam. (Josh Kulla/91视频)
Steel erection on a new parking garage and operations addition is under way at Portland International Airport. (Josh Kulla/91视频)
Steel erection on a new parking garage and operations addition is under way at Portland International Airport. (Josh Kulla/91视频)


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